Keeping Pace with Automation

Epson Conveyor Tracking for Epson Robots

Keeping Pace with Automation Epson Conveyor Tracking for Epson Robots

In high-speed manufacturing environments, precision and timing are everything, especially when parts are moving continuously on a conveyor. To meet this challenge, Epson has Conveyor Tracking technology for its industrial robots. This system enables Epson robots to accurately identify, pick, and place parts from moving conveyors with seamless synchronisation and speed.

Epson Conveyor Tracking is a vision- or encoder-based system that allows Epson robots (including SCARA and 6-axis models) to interact with parts moving on a conveyor belt. Instead of waiting for a part to stop, Epson robots can dynamically track and manipulate objects in motion, increasing throughput and minimising cycle times.

This capability is ideal for automation processes that involve continuous flow production, especially in industries like packaging, electronics, food processing, and pharmaceuticals.

The Epson Conveyor Tracking system relies on either:

  • Vision-Based Tracking: A camera identifies and tracks part positions in real-time, sending location data to the robot as the parts move down the conveyor.
  • Encoder-Based Tracking: An encoder attached to the conveyor monitors the belt’s movement and speed, enabling the robot to calculate the exact location of each part over time.

Once the robot receives this data, it synchronises its movements with the conveyor’s motion, enabling precise pick-and-place, sorting, or assembly actions without needing to stop the line.

Key Features of Epson Conveyor Tracking

  • High-Speed Synchronisation: Real-time motion syncing for conveyors moving at high speeds.
  • Vision System Integration: Works seamlessly with Epson Vision Guide for object recognition and inspection.
  • Multi-Robot Support: Multiple robots can operate on the same conveyor, increasing throughput.
  • Flexible Part Handling: Supports varied orientations, speeds, and positions.
  • Easy Setup in RC+ Software: Built-in conveyor tracking tools in Epson’s RC+ environment allow for fast configuration and deployment.

Applications of Conveyor Tracking

Epson Conveyor Tracking is used in a wide variety of industrial applications, including:

  • Pick-and-Place Operations: Removing parts from a conveyor and placing them into packaging or trays.
  • Sorting by Type or Orientation: Using vision to identify different product types and sort accordingly.
  • Inline Inspection: Inspecting parts while in motion and sorting defective ones in real time.
  • Assembly Line Automation: Performing tasks like fastening or inserting components onto moving parts.


Benefits for Manufacturers

  • Increased Throughput: Eliminate bottlenecks by removing the need for stop-and-go operations.
  • Reduced Downtime: Faster cycle times lead to greater overall equipment efficiency (OEE).
  • Better Space Utilisation: Compact systems reduce the footprint required for part handling.
  • Scalability: Easily adapt to production line changes, product variations, or different conveyor speeds.
  • Lower Costs: Streamline production by reducing manual labour and intermediate buffers.

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